Technological breakthrough in blow molding machines: intelligence and material innovation

In 2025, the global blow molding machine industry achieved multiple breakthroughs in the fields of intelligent control, energy conservation and environmental protection, as well as new material applications, with a significant acceleration in technology iteration. The following analysis is conducted from three dimensions: core technology, application scenarios, and policy support:


1. Intelligent control system: A dual leap in precision and energy efficiency

AI algorithm optimized parison control: The new generation of extrusion blow molding machines utilizes AI to adjust the parison sagging parameters in real-time, ensuring the container wall thickness error is controlled within ±0.02mm, while simultaneously reducing energy consumption by 20%.


Application of digital twin technology: The operational status of equipment is mapped in real-time through a virtual model, resulting in an increased accuracy rate of fault warnings to 95% and a reduction in downtime by 40%.


Servo drive popularization: The all-electric blow molding machine production line achieves a 30% energy saving effect, and the lifespan of key components is extended by 50%, making it a mainstream configuration in the high-end market.


II. Material Innovation: Breakthroughs in Bio-based and Circular Economy

Biodegradable material molding: The PBAT/PLA blended blow molding technology has been commercialized, with oxygen transmission rate reduced to 0.5cc/(m²·24h·atm), driving the penetration rate of degradable packaging to 12%.


Chemical recycling technology: PET bottles are chemically reduced to monomers, achieving closed-loop regeneration from bottle to bottle. The EU aims to achieve a 30% share of recycled plastics in the market.


Lightweight automotive components: Polypropylene blow-molded battery cases reduce weight by 40% compared to metal solutions and lower costs by 25%. By 2025, their demand share in the automotive industry is expected to reach 35%.


III. Policy and industry chain synergy: Accelerating the implementation of green manufacturing

National technology catalogue support: The "National Catalogue of Advanced and Applicable Processes, Technologies, and Equipment for Comprehensive Utilization of Industrial Resources" promotes breakthroughs in remanufacturing technology, such as gradient surfacing materials that enhance wear resistance by 20%.


Export market upgrading: The average export price of China's blow molding machines increased by 86.89% year-on-year, with high-end equipment entering the European and American markets, and technology approaching the international advanced level.


Future Trend: Blow molding technology will evolve towards the integration of "materials-process-intelligence", and the integration of digital twins and biobased materials may become the next competitive focus.

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